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Product Overview
RealCraft’s line of Box Rail Bypass Barn Door Hardware sets the industry standard, starting with better raw materials and offering more flexibility for the install process...but the secret is in the trolley! The craftsmanship that goes into our trolleys is unmatched, featuring years of smooth operation and dependability.
Bypassing barn doors can slide in front or behind one another. This bypass door track is great for both interior and exterior sliding doors. Our bypass box rail sliding hardware is available in unfinished galvanized steel or a variety of powder-coated finishes including black and oil-rubbed bronze.
Sizing
DETERMINE KIT LENGTH:
Bypass Doors for two doors:
Soffit Mounted: For bypass doors that are soffit mounted within the opening, measure the opening width. Choose the rail size that is larger than the opening (see the "Actual Rail Lengths" chart below)--the rail can be cut onsite to exactly fit the opening size.
Wall Mounted: For some applications, bypass doors need to slide in front or behind each other and then stack on the wall next to the opening. In this case, measure the width of the doors, plus the additional width of one of the doors, since they will be stacking on top of each on the side of the opening. For example, if you have two 3'W doors, you would need a minimum of 9' of track. Of course some applications may require more track if you are trying to get the doors to cover another opening, etc. For help determining the amount of track you will need for your application, please call us.
Bypass Doors for more than two doors:
Soffit Mounted: Any amount of doors can be put on the two parallel tracks of the bypass set-up. Often, people will use three doors, putting two doors on the front track, and one door on the back track (or vice-versa). Please call for help determing the kit you will need.
Wall Mounted: Any amount of doors can be put on the two parallel tracks of the bypass set-up. Often, people will use three doors, putting two doors on the front track, and one door on the back track (or vice-versa). Please call for help determing the kit you will need.
ACTUAL RAIL LENGTHS:
Use this chart to determine the exact length and amount of rail you will receive:
| Kit Size | Actual Rail Lengths (inches) | Total Actual Length (inches) |
|---|---|---|
| 6' | 1 rail @ 72" (x2 for bypass) | 72" |
| 8' | 1 rail @ 96" (x2 for bypass) | 96" |
| 10' | 2 rails @ 60" (x2 for bypass) | 120" |
| 12' | 2 rails @ 72" each (x2 for bypass) | 144" |
| 14' | 2 rails with 1 @ 96", 1 @ 72" (x2 for bypass) | 168" |
| 16' | 2 rails @ 96" each (x2 for bypass) | 192" |
| 18' | 3 rails @ 72" each (x2 for bypass) | 216" |
| 20' | 3 rails with 1 @ 96", 2 @ 72" (x2 for bypass) | 240" |
| 22' | 3 rails with 2 @ 96", 1 @ 72" (x2 for bypass) | 264" |
| 24' | 3 rails @ 96" each (x2 for bypass) | 288" |
| 26' | 4 rails with 1 @ 96", 3 @ 72" (x2 for bypass) | 312" |
| 28' | 4 rails with 2 @ 96", 2 @ 72"(x2 for bypass) | 336" |
| 30' | 4 rails with 3 @ 96", 1 @ 72" (x2 for bypass) | 360" |
| 32' | 4 rails @ 96" each (x2 for bypass) | 384" |
| 34' | 4 rails with 2 @ 96", 3 @ 72" (x2 for bypass) | 408" |
| 36' | 5 rails with 3 @ 96", 2 @ 72" (x2 for bypass) | 432" |
| 38' | 5 rails with 4 @ 96", 1 @ 72" (x2 for bypass) | 456" |
| 40' | 5 rails @ 96" each (x2 for bypass) | 480" |
| 42' | 6 rails with 3 @ 96", 3 @ 72" (x2 for bypass) | 504" |
| 44' | 6 rails with 4 @ 96", 2 @ 72" (x2 for bypass) | 528" |
| 46' | 6 rails with 5 @ 96", 1 @ 72" (x2 for bypass) | 552" |
| 48' | 6 rails @ 96" each (x2 for bypass) | 576" |
| 50' | 7 rails with 4 @ 96", 3 @ 72" (x2 for bypass) | 600" |
CUSTOM TRACKS:
Call us for custom applications at 1-800-694-5977
Technical
| Weight Limits** | |||
|---|---|---|---|
| Steel Wheels | 150 | ||
| Aero /Prop FT Kits | 150 lb. door | 200 lb. door | |
| Classic/Hammered FT & SS Kits | 400 lb. door | 400 lb. door | |
| Horseshoe FT Kit | 550 lb. door | 550 lb. door | |
| Industrial Duty FT Kit | 800 lb. door | N/A | |
| Box Rail /Stainless Box Rail | N/A | 400 lb. door | |
| Swiss/Hex Bar Kit | N/A | 300 lb. door | |
**Rating per pair of hangers
NOTE: Doors not included in kit. For do-it-yourself sliding doors, see RealCraft Barn Door Kits. For other, high quality doors, visit Real Carriage Door Co.
NOTE: Unfinished galvanized steel hardware has variances throughout its surface, which should be considered when selecting your finish.
DOWNLOADS:
More Info
All RealCraft barn door hardware kits are machined in Washington State, USA.
Our color hardware finishes are powder-coated steel. Unfinished raw steel is just that - the metal is not treated, and it's intended to have a worn and weathered look over time. The material is susceptible to pitting and rust, giving the hardware a time-worn look that meshes well with rustic, shabby chic, and industrial design schemes.
This hardware ships free within the continental United States. Free shipping excludes expedited shipping, international shipments, and oversize orders that require LTL shipping. Fast lead time: In-stock items ship in 1-3 days! Most orders ship same day if ordered by 12 PM Pacific time.
If you're adding a Soft Stop to your flat track hardware, keep in mind that it's recommended for interior use only. Soft stops can be used with flat tracks 5' and longer. If using two soft stops (one at each end of the track), this configuration is compatible with one-piece tracks over 12 feet in length, or with 2-piece tracks 10 feet in length and longer. Even if the overall weight rating for your hardware kit is higher, the weight rating for a Soft Stop is 220 lbs.
Doors are not included with the purchase of hardware.
If you have questions, or if your project requires special consideration, please call 1-800-694-5977. We'd be happy to help!
