The Ultimate Barn Door Design Guide

The Ultimate Barn Door Design Guide

A sliding barn door is one of the most versatile upgrades you can make to your home, saving floor space while giving a room a striking focal point. But between the door design, the wood species and finish, the sliding system, and the hardware, there are a lot of choices to make. This guide walks through each decision in order, so you can build a barn door that fits your opening, suits your home's style, and works for your lifestyle. 

The short answer: designing a sliding barn door comes down to four decisions, the door design (modern, traditional, or rustic), the wood species and finish, the sliding system (standard, bi-parting, or bypassing), and the hardware, from the track and hangers down to the floor guide and handle.

Why Barn Doors

Benefits of Sliding Barn Doors

  • Space Saving: On average, barn doors save about six square feet of floor space, compared to a regular swinging door. For spaces where a pocket door isn't possible (such as if the wall is a supporting wall, has electrical wiring, or has other limitations), barn doors free up space. In narrow hallways or corners, they allow you to move more freely.
  • Eye Catching: These doors add interest to any space because they function like a piece of moving art, always visible. So you can use that to your advantage, creating drama and texture.
  • Practical and Easy To Operate: Barn doors can often be more accessible than swinging doors, because their handles don't need to be grasped or twisted to operate. With swinging doors, you'll need to twist a knob or lever handle. Many times, swinging doors don't stay fully open on their own. But a barn door system is much more straightforward to use when it comes to accessibility.
  • Versatile: Barn doors come in an array of design styles now, so no matter your home's architecture style, you can find one that suits it. From sleek Mid-Century-Modern to cozy rustic, there's something for everyone.
Sizing

How To Measure For A Barn Door

The most common question we are asked at RealCraft about barn doors is: what size should my barn door be? Since all our doors are made-to-order, this question is even more relevant. But even if you look for barn doors that come in standard sizes, you should know that measuring your door frame for a barn door is very different than a standard swinging door.

Why is this? Simply because a barn door has to cover the opening, rather than fit squarely inside it. So your barn door will always need to be taller and wider than the door opening and any casing that surrounds the opening. If it doesn't overlap the opening, it allows light and much more sound to pass through. We recommend adding at least one inch of overlap on both vertical edges and the top edge of the door. The more overlap you have, the less light and sound will come through the door edges.

Measuring your opening for a barn door is easy, and takes just two steps with a tape measure.

Step One

To determine how wide your door should be, measure the opening from one side to the other.

If your door has molding frames, you'll need to measure the distance between the outside edges of the molding.

Lastly, you need to add at least 2" (two inches) to your total width measurement. This equates to one inch per side of the door opening.

Step Two

To determine the ideal height for your barn door, you will have to measure from the floor to the top of the door opening. If your opening has molding frames, measure from the floor to the outside edge of the frame. Add one inch to your final measurement to find out the ideal height of your door.

Special Size Considerations For Bedroom and Bathroom Barn Doors

If sound-sealing is important for the space, which is usually the case for bedrooms or bathrooms that are not en-suite, then a barn door is not the best choice. You can create better sound sealing by extending the barn door dimensions even further. But it will not be as dampening as a solid wood swinging door. For kitchens, pantries, or closets, sound sealing is less critical, so a standard level of overlap will work just fine. Laundry rooms benefit from a couple extra inches of overlap because of the noise of washers and dryers.

Design

How To Choose Your New Barn Door Design

There are three main design categories when it comes to sliding barn doors: modern, traditional, and rustic. Here's a little about each category.

Modern Barn Door Designs

Modern encompasses a wide range of designs. Clean lines, minimal ornamentation, and real materials are all hallmarks of modern design. When it comes to barn doors, this is a refreshingly different option. After all, most people believe that barn doors have to be rustic-leaning. Just like with any other interior door, though, a barn door can be whatever design style you wish. Pairing a modern barn door with clean, spare hardware brings this door type into the present day.

Many modern barn door designs feature glass panels. But if privacy is a concern, you can opt for our Satin Etched (or frosted) glass, which obscures details while allowing for more natural light. Barn doors with clear glass work well for passages you don't mind displaying, like a custom walk-in closet or a home library. And for utilitarian spots that often end up messy, like butler's pantries, laundry rooms, or linen closets? An all-wood design is likely your best bet.

Traditionally Designed Barn Doors

A traditional barn door features wood panels set in wooden frames. Within this category, there are Shaker designs and Craftsman designs. "A simple thing done well" might be the best way to describe Shaker doors. The variations within this style come from the number of panels and their orientations, whether they are horizontal or vertical.

Craftsman doors are constructed in the same fashion as Shaker doors, but with the addition of glass panels on the upper third of the door face. These doors are some of our most popular designs because of their great versatility. With frosted glass panels, they maintain privacy, and with clear panels, they allow for even more natural light.

Whether you choose Craftsman or Shaker style barn doors, know that both types work well in Traditional, Classic, Craftsman, and Colonial homes.

Rustic Barn Door Designs

Rustic barn door designs are inspired by old-fashioned literal barn doors. These utilitarian sliding doors are most often formed with vertical planks of wood, and fastened together with braces that run diagonally, horizontally, or both. You'll love rustic barn doors if your style leans farmhouse, of course. But a simpler design, like our Horizontal Plank, can work for Scandinavian, minimalist, and modern spaces, too. Desert Southwest, California Ranch, or Mountain Modern homes also take well to plank-style barn doors.

Materials

Wood Species and Finish Overview

The wood species you end up choosing is the most impactful choice you'll make after the door design itself. Wood species vary broadly in terms of color, grain pattern, and other natural features like knots or figuring. Look to your home's architecture or existing decor elements to guide your decision.

Here's a few details about each of the wood species we currently offer. Note that we are also able to source other wood options upon request.

Swipe or scroll to see all 17 wood species →

Knotty Alder Wood Finish

Knotty Alder

Knotty Alder, native to the Pacific Northwest, exudes character with its charming rustic knots. The light golden-brown hue is versatile for staining to resemble various wood species. Knotty Alder is ideal for rustic home styles like Farmhouse, Western, or Southwest designs.

Maple Wood Sample with clear finish

Maple

Maple is prized for its light, bright appearance and straight grain, making it ideal for those who appreciate minimalist aesthetics. Its fine, smooth texture lends itself perfectly to painted finishes.

Accoya Wood Sample

Accoya

Accoya wood, derived from pine trees grown in New Zealand and processed in Tennessee, undergoes non-toxic vinegar-based chemical modification, rendering it the world's most stable wood. Harvested from FSC certified forests, Accoya is renowned for its sustainability.

Quarter Sawn White Oak Wood Sample

Quarter Sawn White Oak

Quarter Sawn White Oak showcases distinctive "tiger rays" across its grain pattern, offering a premium appearance and feel.

Plain Sawn White Oak Wood Sample with clear finish

Plain Sawn White Oak

Plain Sawn White Oak features a distinctive 'cathedral' or 'flame' grain pattern, offering a visually captivating choice.

Knotty White Oak Wood Finish

Knotty White Oak

This rustic White Oak option features several knots throughout. Equal parts upscale and approachable.

Tight Knot Cedar Wood Sample with Clear Finish

Tight Knot Cedar

Tight Knot Cedar, abundant on the West Coast of North America, is celebrated for its beauty, sustainability, and versatility. It's perfectly rustic.

Cherry Wood Sample

Cherry

Cherry is known for its pinkish-red hue that deepens to a rich red-brown over time. It features a tight, straight-grained appearance with a fine texture, making it a traditional and classic choice.

Clear Douglas Fir Wood Sample With Clear Finish

Clear Douglas Fir

Douglas Fir is characterized by its light brown color with hints of red or yellow and a straight grain pattern. Lightweight yet stiff and strong, it's particularly suitable for very large or tall doors.

Padauk Wood Sample

Padauk

Padauk is a naturally vibrant scarlet wood species, known for its striking coloration. It's our most brightly colored hardwood, offering a natural luster that enhances its luxurious look and feel.

Sapele Mahogany Wood Sample with Clear Finish

Sapele

Sapele (also called Sapele Mahogany) showcases a golden brown to dark reddish-brown hue with an interlocked 'ribbon' grain pattern. A close cousin to endangered genuine mahogany, our Sapele Mahogany is FSC certified.

Spanish Cedar wood sample with clear finish

Spanish Cedar

Spanish Cedar is a remarkably durable hardwood with stunning reddish hues and distinctive gray streaks. Despite its name, it's more closely related to Mahoganies than true Cedars.

Western Red Cedar Wood Sample

Western Red Cedar

Dark and handsome. This wood is equal parts rustic and refined. Some boards may have knots.

Black Walnut Wood Sample with clear finish

Black Walnut

Renowned for its beautiful rich brown color, straight grain pattern, and durability, Black Walnut is a luxurious choice. It boasts a more regular appearance compared to the Knotty variant.

Knotty Black Walnut Wood Sample with clear finish

Knotty Black Walnut

Featuring more knots than standard Black Walnut and unique "blonde" streaks in some planks, this is a more accessible option if you still want a luxurious look.

Wenge Wood Sample

Wenge

Wenge features a deep brown color with nearly black streaks, offering rich color and texture. It's often considered a substitute for ebony, making it a luxurious and rare exotic hardwood choice.

Zebra Wood sample with clear finish

Zebrawood

Zebrawood, as the name suggests, has striking stripes reminiscent of a zebra's pattern. Renowned for its durability, it brings a show-stopping, lavish touch to any application.

Specialty Barn Door Wood Options

Weathered Horizontal Sliding Barn Door Kit - Sliding Barn Door Hardware by RealCraft

Weathered Wood

We take Knotty Alder wood and distress it to create a rugged, rustic look. This is exclusive to our plank-style barn door collection. It's available in a range of natural tones, like black, brown, or gray, as well as more vibrant red or blue.

Reclaimed Wood

We occasionally come into the possession of authentic salvaged wood to use for our Reclaimed Barn Door. Each batch we receive is totally unique and one-of-a-kind, with a variety of color tones and signs of real weathering. This sustainable choice is always changing, so we recommend requesting samples of our current stock before ordering.

Finishes

Once you've chosen the wood, next comes the finish. All wood doors need a finish that seals and protects them. Interior doors are of course not as exposed to the elements, so the finishes you use for interior doors don't have to be as robust as exterior doors. It's also important to choose a finish that you can easily maintain, as you'll probably use your interior doors more times in a day than you do your front door.

Swipe or scroll to compare finishes →

Clear

A clear finish is almost always going to be our recommended choice simply because it showcases the natural color and texture of true timber. Clear finishes slightly darken and enhance the color of raw wood, typically pulling it to a warmer, more golden tone overall.

Our Clear finish is an oil-wax hybrid from Osmo, which we love because it has such easy maintenance and extremely low VOCs.

Stain

We also use Osmo for our interior oil-based stains. Just like the Clear finish, any color you choose can be reapplied without the need to sand the existing finish. We offer a range of elegant, natural tones that help you adapt the color of your chosen wood. For example, if you love the look of rich dark brown Wenge, but not the price tag, you can stain a lighter wood with a dark stain and get a similar effect. You can also make a wood species look more 'neutral' by applying a white or gray stain, to slightly de-saturate its natural color.

White Primer

If you want to paint your barn door, we offer White Primer to seal it and make it ready for paint. Note that because all our finishes are applied by hand, light sanding may be needed, and White Primer alone does not create a finished door. Paint is low maintenance and you can always refresh your room by painting the door a different color.

DIY Barn Door Kits

British Brace Sliding Farmhouse Door - Sliding Barn Door Hardware by RealCraft

If you're looking for a fun weekend project, you can choose one of our many DIY Barn Door Kits. With DIY barn doors, our craftspeople create all the pieces for you, then we ship it to you with a detailed assembly manual. Any of our standard plank-style rustic barn doors is available as a DIY kit. Enjoy the pride of crafting something beautiful.

Custom Barn Doors

If you have a door design in mind, or you'd like to adapt one of our existing designs, you can create your perfect barn door through our custom division, RealCraft Reserve. From ultra-wide door openings, to bespoke finishes, special order woods, and one-of-a-kind barn door hardware, we've done it all. Unlock boundless creative freedom with RealCraft Reserve.

Systems

Types Of Sliding Barn Door Systems

Swipe or scroll to see all door systems →

Standard sliding barn door

Standard

In this system, a track is fixed on the wall or the ceiling, and a single door panel is hung by its sides and opens and closes by sliding to the side.

biparting white barn doors with black hardware

Biparting

A biparting door system consists of a track that's fixed on the wall or ceiling, and two doors slide to close by meeting in the middle. Suitable for extra wide door openings.

bypass beech wood barn door installed a living room space

Bypassing

There are two (or more) barn doors in this system that, when open, are stacked side by side. To open and close, the doors slide past each other. You'll be familiar with this configuration if you've ever owned or used mirrored closet doors.

How to choose between bi-parting and bypassing for barn doors

The variable that is the most likely to influence your decision here is simply, how much wall space do you have on either side of a wide opening? Bi-parting systems need more wall space than bypassing, because bypassing doors are stacked on top of each other when "open", whereas bi-parting doors rest by the wall when open. For closet systems, bypassing is always best, since it's rare to need to access both halves of the closet at the same time, and wall space won't be needed.

A bi-parting door setup works for spaces where you want to make a bold design statement, such as in dining rooms or formal sitting rooms.

Hardware

Barn Door Hardware Overview

The barn door hardware you choose is just as important as the door itself. From design to functionality, it impacts every part of how your barn door looks and operates.

Just like with the doors themselves, barn door hardware has come a long way in the years since it's gotten popular. You no longer have to settle for generic or overly rustic-looking hardware. Sleek and innovative designs, upscale materials and finishes, and intuitive accessories separate the best barn door hardware from what you can get at the big box stores.

Here are our barn door hardware kit designs, and a little about each one.

Flat Track

Our flat track hardware comes with a stunning array of hanger styles, so you can customize your look.

Hanger Styles

Swipe or scroll to see all hanger styles →

Classic Flat Track Sliding Barn Door Hardware

Classic

Elegant, simple, and timeless: our classic hangers are our most popular hangers, and it's easy to see why. They are metal straps that fasten to the face of the door that wrap over the exposed wheels. Available in Black, Dark Bronze, White, Stainless Steel, Brass, Metallic, and Spectrum Colors.

Aero Flat Track Barn Door Hanger

Aero

The Aero is our lowest-profile barn door hanger. Suitable for any interior design style, the Aero brings any door up-to-date. Available in Black, Dark Bronze, White, Stainless Steel.

Prop Flat Track Barn Door Hanger

Prop

The Prop hanger is inspired by mid-century-modern aviation, with curved edges on the hanger straps reminiscent of airplane propellors. Striking and subtle at the same time. Available in Black, Dark Bronze, White, Stainless Steel.

Horseshoe Farmhouse Barn Door Hardware

Horseshoe

Rugged, sturdy, and graceful: the Horseshoe hanger brings authentic farmhouse charm to your space, inspired by the American West tradition of repurposing horseshoes. This hanger has a weight rating of 550lbs per pair of hangers. Available in Black, Dark Bronze, and White.

Close up shot of the wheel area of a Big Spoke Wheel Barn Door Hardware

Big Spoke Wheel

The 10-spoke polymer wheels on this hanger are styled after traditional barn hardware, delivering smooth operation and a statement-making silhouette. Supports up to 400lbs per pair of hangers, ideal for heavy or large doors. Available in Black, Dark Bronze, and Stainless Steel.

Top-Mounted Spoke Wheel Barn Door Hardware

Top Mounted Spoke Wheel

Top-mounted spoke wheel hangers combine rustic charm with industrial cool. These mount to the top of the door for a clean, uncluttered face, perfect for showcasing your door's design. Available in Black, White and Stainless Steel.

Classic Blacksmith Edition hammered barn door hanger

Classic Blacksmith Edition

The same shape as our Classic hangers, with hand-hammered accenting along the edges. Our master blacksmith does all his work with antique and traditional tools.

Architectural Series

Swipe or scroll to see the full series →

closeup of brass Swiss Rod hanger in context

Swiss Rod

Minimalist hangers and a solid circular rod blend sleek design with quiet operation. The Swiss Rod kit is a refined rendition of sliding hardware. Available in solid Brass or Stainless Steel.

Brass Hexagon Bar barn door hanger in context

Hexagon Bar

This is the quietest barn door kit we offer, because the hangers ride on a single point of contact. The angularity of the hexagon-shaped solid rod helps it catch the light. Available in Brass or Stainless Steel.

Red large sliding barn door with  exterior barn door hardware

Box Rail

Box rail kits are ideal for heavier doors, with weight ratings of 400, 600, 800, and even 1000 lbs per pair of hangers. This style of hardware is industrial-looking and low maintenance. The box track encloses the hanger trolleys, so there's minimal dusting or cleaning to do. Depending on the weight rating you choose, box rail is available in Galvanized Steel, Stainless Steel, or Black. Galvanized steel can be painted on-site.

Hardware Finishes

Powder-coated finishes are applied to raw galvanized solid steel.

Powder Coated Black finish swatch

Powder Coated Black

Powder Coated White finish swatch

Powder Coated White

Powder Coated Dark Bronze finish swatch

Powder Coated Dark Bronze

Powder Coated Metallic finish swatch

Powder Coated Metallic

Solid Brass finish swatch

Solid Brass

Solid Stainless Steel finish swatch

Solid Stainless Steel

Galvanized Steel finish swatch

Galvanized Steel

Hammered Blacksmith finish swatch

Hammered Blacksmith

Powder Coated Spectrum Colors

Powder Coated Red finish swatch

Red

Powder Coated Orange finish swatch

Orange

Powder Coated Yellow finish swatch

Yellow

Powder Coated Green finish swatch

Green

Powder Coated Blue finish swatch

Blue

Powder Coated Purple finish swatch

Purple

Wheel Styles

For Classic, Aero, and Prop style hangers, you can customize the wheel style with the following options:

Full Polymer Hush Wheels

The entire wheel is made of black polymer "hush" material so it will glide along the track quietly.

Steel Matched Wheels

For the most cohesive aesthetic, these wheels match the finish color selected.

Steel Matched Wheels with Hush Insert

Wheels are made of solid steel with a powder-coated finish with a black polymer insert where it makes contact with the track. This helps the wheels glide along the track more quietly.

Floor Guides

Nobody wants to deal with wobbly, unstable doors. So while it may seem like a minor detail, but a floor guide is a crucially important component of your barn door system. These small accessories are usually floor-mounted, unless there's a situation where the floor can't be drilled into, or for exceptionally wide or heavy doors. Without a floor guide, your barn door runs the risk of jumping off the track, which could be hazardous. So be sure to add them to any barn door configuration. The floor guide should be placed so that it makes contact with the door whether it stands in its open or closed position.

Swipe or scroll to see all floor guides →

Galvanized C Guide Close Up

C Guide

Our most popular guide, the Barn Door C Guide has nylon inserts to reduce friction and noise. This guide does not require any modifications to the door itself, and is sought after for its elegant low profile. Available in Black, Dark Bronze, White, Stainless Steel, and Bronze.

Black T-Guide Sliding Barn Door Floor Guide

T Guide

A T Guide keeps the door aligned while remaining hidden from sight. It requires a slot in the bottom of the door, but it's the lowest profile floor guide available. If you order your barn door from us, and you'd like a T guide, we'll add the slot in the door for you.

Black Industrial Heavy-Duty Barn Door Floor Guide Roller on door

Heavy Duty Roller Guide

The Heavy Duty Mounted Roller Guide is suitable for doors of any thickness. Ideal for industrial applications, exterior applications, or extra-large barn doors.

Wall Mounted Roller Sliding Barn Door Guide

Wall Mounted Roller Guide

The wall-mounted roller guide is suitable for spaces where the floor can't be drilled, such as with concrete floors or in historic homes where preserving original floors is typically a priority.

Soft Stop Barn Door Hardware for soft and smooth barn door operations. Developed by RealCraft

Soft Stops

Soft stops provide a gentle close for your door, preventing slamming. It slows down the barn door as it approaches at the end of the track, so that it closes softly. This is a popular add-on for families with small children and for quiet commercial environments, such as medical offices and spas. It's available on select hardware kits.

Barn Door Handles

Last but certainly not least, let's talk about barn door pulls, because every door needs a handle. There are two basic types: flush pulls and mounted pulls.

Flush pulls are recessed into the surface of the door itself. Mounted door pulls project out from the door face, and come in a variety of shapes and lengths. You'll often see the two barn door handle types paired together, with a flush pull on the backside of the door and a mounted pull on the front. One element you'll want to consider is accessibility, as flush pulls require more dexterity to operate than their projecting mounted counterparts.

Mounted pulls have the most versatility in design, from sleek bar pulls to rustic ring pulls.

Rectangular flush pull on a barn door Hand Forged Arched Rustic Ring Barn Door Pull - Sliding Barn Door Hardware by RealCraft
FAQ

Barn Door Buying FAQ

How do you measure for a sliding barn door?

Measure the opening width and add at least 2 inches, which gives you 1 inch of overlap on each side. For height, measure from the floor to the top of the opening and add 1 inch. If the opening has molding, measure to the outside edges of it. The door should always be larger than the opening, so light and sound do not pass through the edges.

What is the difference between bi-parting and bypassing barn doors?

Bi-parting doors meet in the middle and rest against the wall on each side when open, so they need open wall space on both sides of the opening. Bypassing doors stack and slide past each other, so they need no extra wall space, which makes them the usual choice for closets.

Do barn doors block sound well?

Not as well as a solid wood swinging door. Because a barn door slides over the opening rather than sealing into it, some sound and light pass around the edges. Adding extra overlap helps, but for rooms that need real sound sealing, such as a bedroom or a bathroom that is not en-suite, a swinging door is the better choice.

Built to Order in Gig Harbor, Washington

Every RealCraft barn door is made to order from solid, true timber, with hardware in solid steel or brass. Browse our complete collection of barn doors and build the one that fits your opening and your style.

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